XIII
EDISON'SELECTRICRAILWAY
ASnarratedinChapterXVIII,thereweretwoelectricrailroadsinstalledbyEdisonatMenloPark——onein1880,originallyathirdofamilelong,butsubsequentlyincreasedtoaboutamileinlength,andtheotherin1882,aboutthreemileslong。Asthe1880roadwasbuiltverysoonafterEdison'snotableimprovementsindynamomachines,andastheartofoperatingthemtothebestadvantagewasthenbeingdeveloped,thisearlyroadwassomewhatcrudeascomparedwiththerailroadof1882;butbothwerepracticableandserviceableforthepurposeofhaulingpassengersandfreight。
Thescopeofthepresentarticlewillbeconfinedtoadescriptionofthetechnicaldetailsofthesetwoinstallations。
Theillustrationoppositepage454oftheprecedingnarrativeshowsthefirstEdisonlocomotiveandtrainof1880atMenloPark。
Forthelocomotiveafour-wheelirontruckwasused,anduponitwasmountedoneofthelong“Z“type110-voltEdisondynamos,withacapacityof75amperes,whichwastobeusedasamotor。Thismachinewaslaidonitsside,itsarmaturebeinghorizontalandlocatedtowardthefrontofthelocomotive。
WenowquotefromanarticlebyMr。E。W。Hammer,publishedintheElectricalWorld,NewYork,June10,1899,andafterwardelaboratedandreprintedinavolumeentitledEdisonia,compiledandpublishedundertheauspicesofacommitteeoftheAssociationofEdisonIlluminatingCompanies,in1904:“Thegearingoriginallyemployedconsistedofafriction-pulleyuponthearmatureshaft,anotherfriction-
pulleyuponthedrivenaxle,andathirdfriction-pulleywhichcouldbebroughtincontactwiththeothertwobyasuitablelever。Eachwheelofthelocomotivewasmadewithmetallicrimandacentreportionmadeofwoodorpapier-
mache。Athree-leggedspiderconnectedthemetalrimofeachfrontwheeltoabrasshub,uponwhichrestedacollectingbrush。Theotherwheelsweresubsequentlysoequipped。
Itwastheintention,therefore,thatthecurrentshouldenterthelocomotivewheelsatoneside,andafterpassingthroughthemetalspiders,collectingbrushesandmotor,wouldpassoutthroughthecorrespondingbrushes,spiders,andwheelstotheotherrail。“
Astotheroad:“Therailswerelightandwerespikedtoordinarysleepers,withagaugeofaboutthreeandone-halffeet。Thesleeperswerelaiduponthenaturalgrade,andtherewascomparativelynoeffortmadetoballasttheroad……Nospecialprecautionsweretakentoinsulatetherailsfromtheearthorfromeachother。“
Theroadstartedaboutfiftyfeetawayfromthegeneratingstation,whichinthiscasewasthemachineshop。Twoofthe“Z“typedynamoswereusedforgeneratingthecurrent,whichwasconveyedtothetworailsoftheroadbyundergroundconductors。
OnThursday,May13,1880,at4o'clockintheafternoon,thishistoriclocomotivemadeitsfirsttrip,packedwithasmanyofthe“boys“ascouldpossiblyfindaplacetohangon。“Everythingworkedtoacharm,until,instartingupatoneendoftheroad,thefrictiongearingwasbroughtintoactiontoosuddenlyanditwaswrecked。Thisaccidentdemonstratedthatsomeothermethodofconnectingthearmaturewiththedrivenaxleshouldbearranged。
“Asthusoriginallyoperated,themotorhaditsfieldcircuitinpermanentconnectionasashuntacrosstherails,andthisfieldcircuitwasprotectedbyasafety-catchmadebyturninguptwobareendsofthewireinitscircuitandwindingapieceoffinecopperwireacrossfromonebareendtotheother。Thearmaturecircuithadaswitchinitwhichpermittedthelocomotivetobereversedbyreversingthedirectionofcurrentflowthroughthearmature。
“Aftersomeconsiderationofthegearingquestion,itwasdecidedtoemploybeltsinsteadofthefriction-pulleys。“
Accordingly,Edisoninstalledonthelocomotiveasystemofbelting,includinganidler-pulleywhichwasusedbymeansofalevertotightenthemaindriving-belt,andthuspowerwasappliedtothedrivenaxle。Thisinvolvedsomeslippingandconsequentburningofbelts;also,ifthebeltwereprematurelytightened,theburning-outofthearmature。Thislattereventhappenedanumberoftimes,“andprovedtobesuchaseriousannoyancethatresistance-boxeswerebroughtoutfromthelaboratoryandplaceduponthelocomotiveinserieswiththearmature。Thissolvedthedifficulty。
Thelocomotivewouldbestartedwiththeseresistance-boxesincircuit,andafterreachingfullspeedtheoperatorcouldplugthevariousboxesoutofcircuit,andinthatwayincreasethespeed。“Tostop,thearmaturecircuitwasopenedbythemainswitchandthebrakeapplied。
Thisarrangementwasgenerallysatisfactory,buttheresistance-boxesscatteredabouttheplatformandfoot-restsbeingintheway,EdisondirectedthatsomeNo。8B。&S。
copperwirebewoundonthelowerlegofthemotorfield-
magnet。“Bydoingthistheresistancewasputwhereitwouldtakeuptheleastroom,andwhereitwouldserveasanadditionalfield-coilwhenstartingthemotor,anditreplacedalltheresistance-boxeswhichhadheretoforebeeninplainsight。Theboxesundertheseatwerestillretainedinservice。Thecoilofcoarsewirewasinserieswiththearmature,justastheresistance-boxeshadbeen,andcouldbepluggedinoroutofcircuitatthewillofthelocomotivedriver。Thegeneralarrangementthussecuredwasoperatedaslongasthisroadwasincommission。“
Onthisshortstretchofroadthereweremanysharpcurvesandsteepgrades,andinconsequenceofthehighspeedattainedashighasforty-twomilesanhourseveralderailmentstookplace,butfortunatelywithoutseriousresults。
Threecarswereinserviceduringtheentiretimeofoperatingthis1880railroad:oneaflat-carforfreight;oneanopencarwithtwobenchesplacedbacktoback;andthethirdabox-car,familiarlyknownasthe“Pullman。“ThislattercarhadaninterestingadjunctinanelectricbrakingsystemcoveredbyEdison'sPatentNo。248,430。“Eachcaraxlehadalargeirondiskmountedonandrevolvingwithitbetweenthepolesofapowerfulhorseshoeelectromagnet。Thepole-
piecesofthemagnetweremovable,andwouldbeattractedtotherevolvingdiskwhenthemagnetwasenergized,graspingthesameandactingtoretardtherevolutionofthecaraxle。“
InterestingarticlesonEdison'sfirstelectricrailroadwerepublishedinthetechnicalandotherpapers,amongwhichmaybementionedtheNewYorkHerald,May15andJuly23,1880;theNewYorkGraphic,July27,1880;andtheScientificAmerican,June6,1880。
Edison'ssecondelectricrailroadof1882wasmorepretentiousasregardslength,construction,andequipment。Itwasaboutthreemileslong,ofnearlystandardgauge,andsubstantiallyconstructed。Curvesweremodified,andgradeseliminatedwherepossiblebytheerectionofnumeroustrestles。Thisroadalsohadsomefeaturesofconventionalrailroads,suchassidings,turn-tables,freightplatform,andcar-house。“Currentwassuppliedtotheroadbyundergroundfeedercablesfromthedynamo-roomofthelaboratory。
Therailswereinsulatedfromthetiesbygivingthemtwocoatsofjapan,bakingthemintheoven,andthenplacingthemonpadsoftar-impregnatedmuslinlaidontheties。
Theendsoftherailswerenotjapanned,butwereelectroplated,togivegoodcontactsurfacesforfish-platesandcopperbonds。“
ThefollowingnotesofMr。FrederickA。Scheffler,whodesignedthepassengerlocomotiveforthe1882road,throwaninterestinglightonitstechnicaldetails:
“InMay,1881,IwasengagedbyMr。M。F。Moore,whowasthefirstGeneralManageroftheEdisonCompanyforIsolatedLighting,asadraftsmantoundertaketheworkofdesigningandbuildingEdison'selectriclocomotiveNo。2。
“PrevioustothattimeIhadbeenemployedintheengineeringdepartmentofGrantLocomotiveWorks,Paterson,NewJersey,andtheRhodeIslandLocomotiveWorks,Providence,RhodeIsland……
“ItwasMr。Edison'sidea,asIunderstooditatthattime,tobuildalocomotivealongthegenerallinesofsteamlocomotivesatleast,inoutwardappearance,andtocombineinthatrespecttheframework,truck,andotherpartsknowntobesatisfactoryinsteamlocomotivesatthesametime。
“Thisnaturallyrequiredtheservicesofadraftsmanaccustomedtosteam-locomotivepractice……Mr。Moorewasamanofgreatrailroadandlocomotiveexperience,andhisknowledgeinthatdirectionwasofgreatassistanceinthedesigningandbuildingofthislocomotive。
“AtthattimeIhadnoknowledgeofelectricity……Onecouldcountso-calledelectricalengineersonhisfingersthen,andhavesomefingersleftover。
“Consequently,theELECTRICALequipmentwasdesignedbyMr。Edisonandhisassistants。Thedataandparts,suchasmotor,rheostat,switches,etc。,weregiventome,andmyworkwastodesignthesupportingframe,axles,countershafts,drivingmechanism,speedcontrol,wheelsandboxes,cab,runningboard,pilotor`cow-catcher',buffers,andevensupportsfortheheadlight。IbelieveIalsodesignedabellandsupports。FromthisitwillbeseenthatthelocomotivehadalltheessentialparaphernaliatomakeitLOOKlikeasteamlocomotive。
“Theprincipalpartoftheoutfitwastheelectricmotor。
Atthattimemotorswerecuriosities。Therewerenoelectricmotorsevenforstationarypurposes,exceptfreaksbuiltforexperimentaluses。Thismotorwasmadefromtheparts——
suchasfields,armature,commutator,shaftandbearings,etc。,ofanEdison“Z,“or60-lightdynamo。ItwastheonlysizeofdynamothattheEdisonCompanyhadmarketedatthattime……Asamotor,itwaswoundtorunatmaximumspeedtodevelopatorqueequaltoaboutfifteenhorse-powerwith220volts。AtthegeneratingstationatMenloParkfourZdynamosof110voltswereused,connectedtwoinseries,inmultiplearc,givingalinevoltageof220。
“Themotorwaslocatedinthefrontpartofthelocomotive,onitsside,withthearmatureshaftacrosstheframes,orparallelwiththedrivingaxles。
“Onaccountofthehighspeedofthearmatureshaftitwasnotpossibletoconnectwithdriving-axlesdirect,butthiswasanadvantageinoneway,asbyintroducinganintermediatecounter-shaftcorrespondingtothewell-knowntypeofdouble-reductionmotorusedontrolley-carssince1885,afairlygoodarrangementwasobtainedtoregulatethespeedofthelocomotive,exclusiveofresistanceintheelectriccircuit。
“Endlessleatherbeltingwasusedtotransmitthepowerfromthemotortothecounter-shaft,andfromthelattertothedriving-wheels,whichwerethefrontpair。Averticalidler-pulleywasmountedinaframeoverthebeltfrommotortocounter-shaft,terminatinginaverticalscrewandhand-wheelfortighteningthebelttoincreasespeed,orthereversetolowerspeed。Thishand-wheelwaslocatedinthecab,whereitwaseasilyaccessible……
“Theroughoutlinesketchedbelowshowsthelocationofmotorinrelationtocounter-shaft,belting,driving-wheels,idler,etc。:
“Onaccountofbothrailsbeingusedforcircuits,……thedriving-wheelshadtobesplitcircumferentiallyandcompletelyinsulatedfromtheaxles。Thiswasaccomplishedbymeansofheavywoodblockswellshellackedorotherwisetreatedtomakethemwaterandweatherproof,placedradiallyontheinsideofthewheels,andthensubstantiallyboltedtothehubsandrimsofthelatter。
“Theweightofthelocomotivewasdistributedoverthedriving-wheelsintheusuallocomotivepracticebymeansofspringsandequalizers。
“Thecurrentwastakenfromtherimsofthedriving-wheelsbyathree-prongedcollectorofbrass,againstwhichflexiblecopperbrusheswerepressed——asimplemannerofovercominganyinequalitiesoftheroad-bed。
“ThelateMr。CharlesT。HugheswasinchargeofthetrackconstructionatMenloPark……Hisworkwasexcellentthroughout,andtheresultswerehighlysatisfactorysofarastheycouldpossiblybewiththearrangementoriginallyplannedbyMr。Edisonandhisassistants。
“Mr。CharlesL。Clarke,oneoftheearliestelectricalengineersemployedbyMr。Edison,madeanumberoftestsonthis1882railroad。IbelievethattheenginedrivingthefourZgeneratorsatthepower-houseindicatedashighasseventyhorse-poweratthetimethelocomotivewasactuallyinservice。“
Theelectricalfeaturesofthe1882locomotivewereverysimilartothoseoftheearlierone,alreadydescribed。Shuntandseriesfield-windingswereaddedtothemotor,andtheserieswindingscouldbepluggedinandoutofcircuitasdesired。Theserieswindingwassupplementedbyresistance-
boxes,alsocapableofbeingpluggedinoroutofcircuit。
ThesevariouselectricalfeaturesarediagrammaticallyshowninFig。2,whichalsoillustratestheconnectionwiththegeneratingplant。
WequoteagainfromMr。Hammer,whosays:“Thefreight-
locomotivehadsinglereductiongears,asisthemodernpractice,butthepowerwasappliedthroughafriction-clutchThepassenger-locomotivewasveryspeedy,andninetypassengershavebeencarriedatatimebyit;thefreight-
locomotivewasnotsofast,butcouldpullheavytrainsatagoodspeed。Manythousandpeoplewerecarriedonthisroadduring1882。“ThegeneralappearanceofEdison'selectriclocomotiveof1882isshownintheillustrationoppositepage462oftheprecedingnarrative。InthepictureMr。Edisonmaybeseeninthecab,andMr。Insullonthefrontplatformofthepassenger-car。
XIV
TRAINTELEGRAPHY
WHILEtheone-timeartoftelegraphingtoandfrommovingtrainswasessentiallyawirelesssystem,andalliedinsomeofitsprinciplestotheartofmodernwirelesstelegraphythroughspace,thetwosystemscannot,strictlyspeakingberegardedasidentical,asthepracticeoftheformerwasbasedentirelyonthephenomenonofinduction。
Brieflydescribedinoutline,thetraintelegraphsystemconsistedofaninductioncircuitobtainedbylayingstripsofmetalalongthetoporroofofarailway-car,andtheinstallationofaspecialtelegraphlinerunningparallelwiththetrackandstrungonpolesofonlymediumheight。Thetrain,andalsoeachsignallingstation,wasequippedwithregulationtelegraphapparatus,suchasbattery,key,relay,andsounder,togetherwithinduction-coilandcondenser。Inaddition,therewasaspecialtransmittingdeviceintheshapeofamusicalreed,or“buzzer。“Inpractice,thisbuzzerwascontinuouslyoperatedataspeedofaboutfivehundredvibrationspersecondbyanauxiliarybattery。Itsvibrationswerebrokenbymeansofatelegraphkeyintolongandshortperiods,representingMorsecharacters,whichweretransmittedinductivelyfromthetraincircuittothepolelineorviceversa,andreceivedbytheoperatorattheotherendthroughahigh-resistancetelephonereceiverinsertedinthesecondarycircuitoftheinduction-coil。
Theaccompanyingdiagrammaticsketchofasimpleformofthesystem,asinstalledonacar,willprobablyservetomakethismoreclear。
AninsulatedwirerunsfromthemetalliclayersontheroofofthecartoswitchS,whichisshownopeninthesketch。
Whenamessageistobereceivedonthecarfromastationmoreorlessremote,theswitchisthrowntothelefttocon-
nectwithawirerunningtothetelephonereceiver,T。Theotherwirefromthisreceiverisrundowntooneoftheaxlesandtherepermanentlyconnected,thusmakingaground。
Theoperatorputsthereceivertohisearandlistensforthemessage,whichthetelephonerendersaudibleintheMorsecharacters。
Ifamessageistobetransmittedfromthecartoareceivingstation,nearordistant,theswitch,S,isthrowntotheotherside,thusconnectingwithawireleadingtooneendofthesecondaryofinduction-coilC。Theotherendofthesecondaryisconnectedwiththegroundingwire。Theprimaryoftheinduction-coilisconnectedasshown,oneendgoingtokeyKandtheothertothebuzzercircuit。Theothersideofthekeyisconnectedtothetransmittingbattery,whiletheoppositepoleofthisbatteryisconnectedinthebuzzercircuit。Thebuzzer,R,ismaintainedinrapidvibrationbyitsindependentauxiliarybattery,B。
Whenthekeyispresseddownthecircuitisclosed,andcurrentfromthetransmittingbattery,B,passesthroughprimaryofthecoil,C,andinducesacurrentofgreatlyincreasedpotentialinthesecondary。Thecurrentasitpassesintotheprimary,beingbrokenupintoshortimpulsesbythetremendouslyrapidvibrationsofthebuzzer,inducessimilarlyrapidwavesofhighpotentialinthesecondary,andtheseinturnpasstotheroofandthencethroughtheinterveningairbyinductiontothetelegraphwire。Byacontinuedliftinganddepressionofthekeyintheregularmanner,thesewavesarebrokenupintolongandshortperiods,andarethustransmittedtothestation,viathewire,inMorsecharacters,dotsanddashes。
Thereceivingstationsalongthelineoftherailwayweresimilarlyequippedastoapparatus,and,generallyspeakingtheoperationsofsendingandreceivingmessagesweresubstantiallythesameasabovedescribed。
Theequipmentofanoperatoronacarwasquitesimpleconsistingmerelyofasmalllap-board,onwhichweremountedthekey,coil,andbuzzer,leavingroomfortelegraphblanks。Tothisboardwerealsoattachedflexibleconductorshavingspringclips,bymeansofwhichconnectionscouldbemadequicklywithconvenientlyplacedterminalsoftheground,roof,andbatterywires。Thetelephonereceiverwasheldontheheadwithaspring,theflexibleconnectingwirebeingattachedtothelapboard,thusleavingtheoperatorwithbothhandsfree。
Thesystem,asshowninthesketchandelucidatedbythetext,representstheoperationoftraintelegraphyinasimpleform,butcombiningthemainessentialsoftheartasitwassuccessfullyandcommerciallypracticedforanumberofyearsafterEdisonandGillilandenteredthefield。
Theyelaboratedthesysteminvariousways,makingitmorecomplete;butithasnotbeendeemednecessarytoenlargefurtheruponthetechnicalminutiaeoftheartforthepurposeofthiswork。
XV
KINETOGRAPHANDPROJECTINGKINETOSCOPE
ALTHOUGHmanyoftheartsinwhichEdisonhasbeenapioneerhavebeenenrichedbyhisnumerousinventionsandpatents,whichweresubsequenttothoseofafundamentalnature,theso-calledmotion-pictureartisanexception,asthefollowing,togetherwiththreeotheradditionalpatents[30]
compriseallthathehastakenoutonthissubject:
UnitedStatesPatentNo。589,168,issuedAugust31,1897,reissuedintwoparts——namely,No。12,037,underdateofSeptember30,1902,andNo。12,192,underdateofJanuary12,1904。ApplicationfiledAugust24,1891。
[30]Not491,993,issuedFebruary21,1893;No。493,426,issuedMarch14,1893;No。772,647,issuedOctober18,1904。
Thereisnothingsurprisinginthis,however,asthepossibilityofphotographingandreproducingactualscenesofanimatelifearesothoroughlyexemplifiedandrenderedpracticablebytheapparatusandmethodsdisclosedinthepatentsabovecited,thatthesebasicinventionsinthemselvespracticallyconstitutetheart——itsdevelopmentproceedingmainlyalongthelineofmanufacturingdetails。Thatsuchaviewofhisworkiscorrect,thehighestcriterion——
commercialexpediency——bearswitness;forinspiteofthefactthatthecourtshavesomewhatnarrowedthebroadclaimsofEdison'spatentsbyreasonoftheinvestigationsofearlierexperimenters,practicallyalltheimmenseamountofcommercialworkthatisdoneinthemotion-picturefieldto-dayisaccomplishedthroughtheuseofapparatusandmethodslicensedundertheEdisonpatents。
ThephilosophyofthisinventionhavingalreadybeendescribedinChapterXXI,itwillbeunnecessarytorepeatithere。Sufficeittosaybywayofreminderthatitisfoundeduponthephysiologicalphenomenonknownasthepersistenceofvision,throughwhichaseriesofsequentialphotographicpicturesofanimatemotionprojecteduponascreeninrapidsuccessionwillreproducetotheeyealltheappearanceoftheoriginalmovements。
Edison'sworkinthisdirectioncomprisedtheinventionnotonlyofaspecialformofcameraformakingoriginalphotographicexposuresfromasinglepointofviewwithverygreatrapidity,andofamachineadaptedtoeffectthereproductionofsuchpicturesinsomewhatsimilarmannerbutalsooftheconceptionandinventionofacontinuousuniform,andevenlyspacedtape-likefilm,soabsolutelyessentialforboththeaboveobjects。
Themechanismofsuchacamera,asnowused,consistsofmanypartsassembledinsuchcontiguousproximitytoeachotherthatanillustrationfromanactualmachinewouldnothelptoclearnessofexplanationtothegeneralreader。Henceadiagramshowingasectionalviewofasimpleformofsuchacameraispresentedbelow。
Inthisdiagram,Arepresentsanouterlight-tightboxcontainingalens,C,andtheothernecessarymechanismformakingthephotographicexposures,HandHbeingcasesforholdingreelsoffilmbeforeandafterexposure,Fthelong,tape-likefilm,Gasprocketwhoseteethengageinperforationsontheedgesofthefilm,suchsprocketbeingadaptedtoberevolvedwithanintermittentorstep-by-stepmovementbyhandorbymotor,andBarevolvingshutterhavinganopeningandconnectedbygearswithG,andarrangedtoexposethefilmduringtheperiodsofrest。A
fullviewofthisshutterisalsorepresented,withitsopening,D,inthesmallillustrationtotheright。
Inpractice,theoperationwouldbesomewhatasfollows,generallyspeaking:Thelenswouldfirstbefocussedontheanimatescenetobephotographed。Onturningthemainshaftofthecamerathesprocket,G,ismovedintermittently,anditsteeth,catchingintheholesinthesensitizedfilm,drawsitdownward,bringinganewportionofitslengthinfrontofthelens,thefilmthenremainingstationaryforaninstant。Inthemeantime,throughgearingconnectingthemainshaftwiththeshutter,thelatterisrotated,bringingitsopening,D,coincidentwiththelens,andthereforeexposingthefilmwhileitisstationary,afterwhichthefilmagainmovesforward。Solongastheactioniscontinuedthesemovementsarerepeated,resultinginasuccessionofenormouslyrapidexposuresuponthefilmduringitsprogressfromreelHtoitsautomaticrewindingonreelH。Whilethefilmispassingthroughthevariouspartsofthemachineitisguidedandkeptstraightbyvarioussetsofrollersbetweenwhichitruns,asindicatedinthediagram。
Byaningeniousarrangementofthemechanism,thefilmmovesintermittentlysothatitmayhaveamuchlongerperiodofrestthanofmotion。Asinpracticethepicturesaretakenatarateoftwentyormorepersecond,itwillbequiteobviousthateachperiodofrestisinfinitesimallybrief,beinggenerallyone-thirtiethofasecondorless。Stillitissufficienttobringthefilmtoamomentaryconditionofcompleterest,andtoallowforamaximumtimeofexposure,comparativelyspeaking,thusprovidingmeansfortakingclearlydefinedpictures。Thenegativessoobtainedaredevelopedintheregularway,andthepositiveprintssubsequentlymadefromthemareusedforreproduction。
Thereproducingmachine,or,asitiscalledinpractice,theProjectingKinetoscope,isquitesimilarsofarasitsgeneraloperationsinhandlingthefilmareconcerned。Inappearanceitissomewhatdifferent;indeed,itisintwoparts,theonecontainingthelightingarrangementsandcondensinglens,andtheotherembracingthemechanismandobjectivelens。The“taking“cameramusthaveitspartsenclosedinalight-tightbox,becauseoftheundeveloped,sensitizedfilm,buttheprojectingkinetoscope,usingonlyafullydevelopedpositivefilm,may,and,forpurposesofconvenientoperation,mustbeaccessiblyopen。TheillustrationFig。2
willshowtheprojectingapparatusasusedinpractice。
Thephilosophyofreproductionisverysimple,andisillustrateddiagrammaticallyinFig。3,referencelettersbeingthesameasinFig。1。Astotheadditionalreferenceletters,IisacondenserJthesourceoflight,andKareflector。
Thepositivefilmismovedintermittentlybutswiftlythroughoutitslengthbetweentheobjectivelensandabeamoflightcomingthroughthecondenser,beingexposedbytheshutterduringtheperiodsofrest。Thisresultsinapro-
jectionofthephotographsuponascreeninsuchrapidsuccessionastopresentanapparentlycontinuousphotographofthesuccessivepositionsofthemovingobjects,which,therefore,appeartothehumaneyetobeinmotion。
ThefirstclaimofReissuePatentNo。12,192describesthefilm。Itreadsasfollows:
“Anunbrokentransparentortranslucenttape-likephotographicfilmhavingthereonuniform,sharplydefined,equidistantphotographsofsuccessivepositionsofanobjectinmotionasobservedfromasinglepointofviewatrapidlyrecurringintervalsoftime,suchphotographsbeingarrangedinacontinuousstraight-linesequence,unlimitedinnumbersavebythelengthofthefilm,andsufficientinnumbertorepresentthemovementsoftheobjectthroughoutanextendedperiodoftime。“
XVI
EDISON'SORE-MILLINGINVENTIONS
THEwiderangeofEdison'sactivitiesinthisdepartmentoftheartsiswellrepresentedinthediversityofthenumerouspatentsthathavebeenissuedtohimfromtimetotime。Thesepatentsarebetweenfiftyandsixtyinnumber,andincludemagneticoreseparatorsoftendistincttypes;alsobreaking,crushing,andgrindingrolls,conveyors,dust-proofbearings,screens,driers,mixers,brickingapparatusandmachines,ovens,andprocessesofvariouskinds。
Adescriptionofthemanydevicesineachofthesedivisionswouldrequiremorespacethanisavailable;hence,weshallconfineourselvestoafewitemsofpredominatingimportance,alreadyreferredtointhenarrative。commencingwiththefundamentalmagneticoreseparator,whichwascoveredbyUnitedStatesPatentNo。228,329,issuedJune1,1880。
Theillustrationherepresentediscopiedfromthedrawingformingpartofthispatent。Ahopperwithadjustablefeedissupportedseveralfeetaboveabinhavingacentralpartition。Almostmidwaybetweenthehopperandthebinisplacedanelectromagnetwhosepolarextensionissoarrangedastobealittletoonesideofastreamofmaterialfallingfromthehopper。Normally,astreamoffinelydividedorefallingfromthehopperwouldfallintothatportionofthebinlyingtotheleftofthepartition。If,however,themagnetisenergizedfromasourceofcurrent,themagneticparticlesinthefallingstreamareattractedbyandmovetowardthemagnet,whichissoplacedwithrelationtothefallingmaterialthatthemagneticparticlescannotbeattractedentirelytothemagnetbeforegravityhascarriedthempast。Hence,theirtrajectoryisaltered,andtheyfallontheright-handsideofthepartitioninthebin,whilethenon-magneticportionofthestreamcontinuesinastraightlineandfallsontheotherside,thuseffectingacompleteseparation。
ThissimplebuteffectiveprinciplewastheoneemployedbyEdisoninhisgreatconcentratingplantalreadydescribed。
Inpractice,thenumeroushoppers,magnets,andbinsweremanyfeetinlength;andtheywerearrangedinbatteriesofvariedmagneticstrength,inorderthattheintermingledmassofcrushedrockandironoremightbemorethoroughlyseparatedbybeingpassedthroughmagneticfieldsofsuccessivelyincreasingdegreesofattractingpower。Altogethertherewereaboutfourhundredandeightyoftheseimmensemagnetsintheplant,distributedinvariousbuildingsinbatteriesasabovementioned,thecrushedrockcontainingtheironorebeingdeliveredtothembyconveyors,andthegangueandorebeingtakenawayafterseparationbytwootherconveyorsanddeliveredelsewhere。ThemagneticseparatorsatfirstusedbyEdisonatthisplantwereofthesamegeneralityastheonesemployedsomeyearspreviouslyintheseparationofsea-shoresand,butgreatlyenlargedandimproved。Thevariedexperiencesgainedintheconcentrationofvastquantitiesoforelednaturallytoagreaterdevelopment,andseveralnewtypesandarrangementsofmagneticseparatorswereevolvedandelaboratedbyhimfromfirsttolast,duringtheprogressoftheworkattheconcentratingplant。
Themagneticseparationofironfromitsorebeingthefoundationideaoftheinventionsnowunderdiscussion,aconsiderationoftheseparatorhasnaturallytakenprecedenceoverthoseofcollateralbutinseparableinterest。Theore-
bearingrock,however,mustfirstbegroundtopowderbeforeitcanbeseparated;hence,wewillnowbeginattherootofthisoperationandconsiderthe“giantrolls,“whichEdisondevisedforbreakinghugemassesofrock。InhisapplicationforUnitedStatesPatentNo。672,616,issuedApril23,1901,appliedforonJuly16,1897,hesays:“Theobjectofmyinventionistoproduceamethodforthebreakingofrockwhichwillbesimpleandeffective,willnotrequirethehand-sledgingorblastingoftherockdowntopiecesofmoderatesize,andwillinvolvetheconsumptionofasmallamountofpower。“
Whilethisquotationreferstothemethodas“simple,“
thepatentunderconsiderationcoversoneofthemostboldanddaringprojectsthatEdisonhaseverevolved。Heproposedtoeliminatetheslowandexpensivemethodofbreakinglargebouldersmanually,andtosubstitutethereformomentumandkineticenergyappliedthroughthemediumofmassivemachinery,which,inafewseconds,wouldbreakintosmallpiecesarockasbigasanordinaryuprightcottagepiano,andweighingasmuchassixtons。EngineerstowhomEdisoncommunicatedhisideaswereunanimousindeclaringthethinganimpossibility;itwaslikedrivingtwoexpress-trainsintoeachotheratfullspeedtocrackagreatrockplacedbetweenthem;thatnopracticalmachinerycouldbebuilttostandtheterrificimpactandstrains。Edison'sconvictionswerestrong,however,andhepersisted。
Theexperimentswereofheroicsize,physicallyandfinancially,butafterastruggleofseveralyearsandanexpenditureofabout$100,000,herealizedthecorrectnessandpracticabilityofhisplansinthesuccessofthegiantrolls,whichweretheoutcomeofhislabors。
Thegiantrollsconsistofapairofironcylindersofmassivesizeandweight,withremovablewearingplateshavingirregularsurfacesformedbyprojectingknobs。Theserollsaremountedsidebysideinaveryheavyframeleavingagapofaboutfourteeninchesbetweenthem,andaresobeltedupwiththesourceofpowerthattheyruninoppositedirections。ThegiantrollsdescribedbyEdisonintheabove-
namedpatentashavingbeenbuiltandoperatedbyhimhadacombinedweightof167,000pounds,includingallmovingparts,whichofthemselvesweighedaboutseventytons,eachrollbeingsixfeetindiameterandfivefeetlong。Atopviewoftherollsisshowninthesketch,onerollandoneofitsbearingsbeingshowninsection。
InFig。2therollsareillustrateddiagrammatically。Asasketchofthisnature,evenifgivenwithadefinitescale,doesnotalwayscarryanadequateideaofrelativedimensionstoanon-technicalreader,wepresentinFig。3aperspectiveillustrationofthegiantrollsasinstalledintheconcentratingplant。
Inpractice,asmallamountofpowerisappliedtorunthegiantrollsgraduallyuptoasurfacespeedofseveralthousandfeetaminute。Whenthishighspeedisattained,massesofrockweighingseveraltonsinoneormorepiecesaredumpedintoahopperwhichguidesthemintothegapbetweentherapidlyrevolvingrolls。Theeffectistopartiallyarresttheswiftmotionoftherollsinstantaneously,andtherebydevelopandexpendanenormousamountofkineticenergy,whichwithpile-drivereffectcrackstherocksandbreaksthemintopiecessmallenoughtopassthroughthefourteen-
inchgap。Asthepowerisappliedtotherollsthroughslippingfriction-clutches,thespeedofthedriving-pulleysisnotmateriallyreduced;hencetherollsmayagainbequicklyspeededuptotheirhighestvelocitywhileanotherloadofrockisbeinghoistedinpositiontobedumpedintothehopper。Itwillbeobviousfromtheforegoingthatifitwereattemptedtosupplythegreatenergynecessaryforthisoperationbydirectapplicationofsteam-power,anengineofenormoushorse-powerwouldberequired,andeventhenitisdoubtfulifonecouldbeconstructedofsufficientstrengthtowithstandtheterrificstrainsthatwouldensue。
Buttheworkisdonebythegreatmomentumandkineticenergyobtainedbyspeedingupthesetremendousmassesofmetal,andthensuddenlyopposingtheirprogress,theenginebeingrelievedofallstrainthroughthemediumoftheslippingfriction-clutches。Thus,thiscyclopeanoperationmaybecontinuouslyconductedwithanamountofpowerprodigiouslyinferior,inproportion,totheresultsaccomplished。
ThesketchFig。4showingalargeboulderbeingdumpedintothehopper,orroll-pit,willservetoillustratethemethodoffeedingthesegreatmassesofrocktotherolls,andwillalsoenablethereadertoformanideaoftherapidityofthebreakingoperation,whenitisstatedthataboulderofthesizerepresentedwouldbereducedbythegiantrollstopiecesatriflelargerthanaman'sheadinafewseconds。
Afterleavingthegiantrollsthebrokenrockpassedonthroughothercrushing-rollsofsomewhatsimilarconstruc-
tion。ThesealsowereinventedbyEdison,butantedatedthosepreviouslydescribed;beingcoveredbyPatentNo。
567,187,issuedSeptember8,1896。Theserollswereintendedforthereducingof“one-man-size“rockstosmallpieces,whichatthetimeoftheiroriginalinceptionwasaboutthestandardsizeofsimilarmachines。AttheEdisonconcentratingplantthebrokenrock,afterpassingthroughtheserolls,wasfurtherreducedinsizebyotherrolls,andwasthenreadytobecrushedtoafinepowderthroughthemediumofanotherremarkablemachinedevisedbyNOTE——Figs。3and4arereproducedfromsimilarsketchesonpages84and85
ofMcClure'sMagazineforNovember,1897,bypermissionofS。S。McClureCo。
Edisontomeethisever-recurringandwell-definedideasoftheutmosteconomyandefficiency。Thebestfinegrinding-
machinesthatitwasthenpossibletoobtainweresoinefficientastoinvolvealossof82percent。ofthepowerapplied。Thethoughtofsuchanenormouslosswasunbearable,andhedidnotrestuntilhehadinventedandputintouseanentirelynewgrinding-machine,whichwascalledthe“three-high“rolls。ThedevicewascoveredbyapatentissuedtohimonNovember21,1899,No。637,327。Itwasamostnoteworthyinvention,foritbroughtintotheartnotonlyagreaterefficiencyofgrindingthanhadeverbeendreamedofbefore,butalsoatremendouseconomybythesavingofpower;forwhereasthepreviousefficiencyhadbeen18percent。andtheloss82percent。,Edisonreversedthesefigures,andinhisthree-highrollsproducedaworkingefficiencyof84percent。,thusreducingthelossofpowerbyfrictionto16percent。AdiagrammaticsketchofthisremarkablemachineisshowninFig。5,whichshowsafrontelevationwiththecasings,hopper,etc。,removed,andalsoshowsabovetherollstheropeandpulleys,thesupportsforwhicharealsoremovedforthesakeofclearnessintheillustration。
Fortheconvenienceofthereader,inreferringtoFig。5,wewillrepeatthedescriptionofthethree-highrolls,whichisgivenonpages487and488oftheprecedingnarrative。
Inthetwoend-piecesofaheavyironframeweresetthreerolls,orcylinders——oneinthecentre,anotherbelow,andtheotherabove——allthreebeinginaverticalline。Theserollswereaboutthreefeetindiameter,madeofcast-iron,andhadface-platesofchilled-iron。[31]Thelowestrollwassetinafixedbearingatthebottomoftheframe,and,therefore,couldonlyturnaroundonitsaxis。Themiddleandtoprollswerefreetomoveupordownfromandtowardthelowerroll,andtheshaftsofthemiddleandupperrollsweresetinaloosebearingwhichcouldslipupanddownintheironframe。Itwillbeapparent,therefore,thatanymaterialwhichpassedinbetweenthetopandthemiddlerolls,andthemiddleandbottomrolls,couldbegroundasfineasmightbedesired,dependingentirelyupontheamountofpressureappliedtothelooserolls。Inoperationthematerialpassedfirstthroughtheupperandmiddlerolls,andthenbetweenthemiddleandlowestrolls。
[31]Thefacesoftheserollsweresmooth,butasthree-highrollscameintouselaterinEdison'sPortlandcementoperationsthefaceswerecorrugatedsoastofitintoeachother,gear-fashion,toprovideforahighrateoffeed。
Thispressurewasappliedinamostingeniousmanner。
Ontheendsoftheshaftsofthebottomandtoprollstherewerecylindricalsleeves,orbearings,havingsevensheavesinwhichwasrunahalf-inchendlesswirerope。Thisropewaswoundseventimesoverthesheavesasabove,andledupwardandoverasingle-groovesheave,whichwasoperatedbythepistonofanair-cylinder,andinthismannerthepressurewasappliedtotherolls。Itwillbeseen,thereforethatthesystemconsistedinasingleropepassedoversheavesandsoarrangedthatitcouldbevariedinlength,thusprovidingforelasticityinexertingpressureandregulatingitasdesired。Theefficiencyofthissystemwasincomparablygreaterthanthatofanyotherknowncrusherorgrinder,forwhileapressureofonehundredandtwenty-fivethousandpoundscouldbeexertedbytheserolls,frictionwasalmostentirelyeliminated,becausetheupperandlowerrollbearingsturnedwiththerollsandrevolvedinthewirerope,whichconstitutedthebearingproper。
SeveralotherimportantpatentshavebeenissuedtoEdisonforcrushingandgrindingrolls,someofthembeingforelaborationsandimprovementsofthoseabovedescribedbutallcoveringmethodsofgreatereconomyandeffectivenessinrock-grinding。
Edison'sworkonconveyorsduringtheperiodofhisore-
concentratinglaborswasdistinctivelyoriginal,ingeniousandfarinadvanceofthetimes。Hisconceptionoftheconcentratingproblemwasbroadandembracedanentiresystem,ofwhichaprincipalitemwasthecontinuoustransferofenormousquantitiesofmaterialfromplacetoplaceatthelowestpossiblecost。Ashecontemplatedtheconcentrationofsixthousandtonsdaily,theexpenseofmanuallabortomovesuchanimmensequantityofrock,sand,andorewouldbeabsolutelyprohibitive。Hence,itbecamenecessarytoinventasystemofconveyorsthatwouldbecapableoftransferringthismassofmaterialfromoneplacetoanother。Andnotonlymusttheseconveyorsbecapableofcarryingthematerial,buttheymustalsobedevisedsothattheywouldautomaticallyreceiveanddischargetheirrespectiveloadsatappointedplaces。Edison'singenuity,engineeringability,andinventiveskillwereequaltothetask,however,andweredisplayedinasystemandvarietyofconveyorsthatinpracticeseemedtoactwithalmosthumandiscrimination。Whenfullyinstalledthroughouttheplant,theyautomaticallytransferreddailyamassofmaterialequaltoaboutonehundredthousandcubicfeet,frommilltomill,coveringaboutamileinthetransit。Upanddown,windinginandout,turningcorners,deliveringmaterialfromonetoanother,makinganumberofloopsinthedrying-oven,fillingupbinsandpassingontothenextwhentheywerefull,theseconveyorsinautomaticactionseeminglyplayedtheirpartwithhumanintelligence,whichwasinrealitythereflectionoftheintelligenceandingenuitythathadoriginallydevisedthemandsettheminmotion。
SixofEdison'spatentsonconveyorsincludeavarietyofdevicesthathavesincecameintobroadgeneraluseforsimilarwork,andhavebeenthemeansofeffectinggreateconomiesinnumerousindustriesofwidelyvaryingkinds。
Interestingastheyare,however,weshallnotattempttodescribethemindetail,asthespacerequiredwouldbetoogreat。TheyarespecifiedinthelistofpatentsfollowingthisAppendix,andmaybeexaminedindetailbyanyinterestedstudent。
InthesamelistwillalsobefoundalargenumberofEdison'spatentsonapparatusandmethodsofscreening,drying,mixing,andbriquetting,aswellasfordust-proofbearings,andvarioustypesandgroupingsofseparators,allofwhichwerecalledforthbytheexigenciesandmagnitudeofhisgreatundertaking,andwithoutwhichhecouldnotpossiblyhaveattainedthesuccessfulphysicalresultsthatcrownedhislabors。Edison'spersistenceinreducingthecostofhisoperationsisnoteworthyinconnectionwithhisscreeninganddryinginventions,inwhichtheutmostadvantageistakenofthelawofgravitation。Withitsassistance,whichcostnothing,theseoperationswereperformedperfectly。Itwasonlynecessarytodeliverthematerialatthetopofthechambers,andduringitsnaturaldescentitwasscreenedordriedasthecasemightbe。
Alltheseinventionsanddevices,aswellasthosedescribedindetailaboveexceptmagneticseparatorsandmixingandbriquettingmachines,arebeingusedbyhimto-dayinthemanufactureofPortlandcement,asthatindustrypresentsmanyoftheidenticalproblemswhichpresentedthemselvesinrelationtotheconcentrationofironore。
XVII
THELONGCEMENTKILN
INthisremarkableinvention,whichhasbroughtaboutastrikinginnovationinalong-establishedbusiness,weseeanothercharacteristicinstanceofEdison'sincisivereasoningandboldnessofconceptioncarriedintopracticaleffectinfaceofuniversalopinionstothecontrary。
FortheinformationofthoseunacquaintedwiththeprocessofmanufacturingPortlandcement,itmaybestatedthatthematerialconsistspreliminarilyofanintimatemixtureofcementrockandlimestone,groundtoaveryfinepowder。Thispowderistechnicallyknowninthetradeas“chalk,“andisfedintorotarykilnsand“burned“;thatistosay,itissubjectedtoahighdegreeofheatobtainedbythecombustionofpulverizedcoal,whichisinjectedintotheinteriorofthekiln。Thiscombustioneffectsachemicaldecompositionofthechalk,andcausesittoassumeaplasticconsistencyandtocollecttogetherintheformofsmallsphericalballs。whichareknownas“clinker。“Kilnsareusuallyarrangedwithaslightincline,attheupperendofwhichthechalkisfedinandgraduallyworksitswaydowntotheinteriorflameofburningfuelattheotherend。Whenitarrivesatthelowerend,thematerialhasbeen“burned,“
andtheclinkerdropsoutintoareceivingchamberbelow。
Theoperationiscontinuous,aconstantsupplyofchalkpassinginatoneendofthekilnandacontinuousdribbleofclinker-ballsdroppingoutattheother。Aftercooling,theclinkerisgroundintoveryfinepowder,whichisthePortlandcementofcommerce。
Itisself-evidentthatanidealkilnwouldbeonethatproducedthemaximumquantityofthoroughlyclinkeredmaterialwithaminimumamountoffuel,labor,andinvestment。
WhenEdisonwaspreparingtogointothecementbusiness,helookedthegroundoverthoroughly,and,afterconsiderableinvestigationandexperiment,cametotheconclusionthatprevailingconditionsastokilnswerefarfromideal。
Thestandardkilnstheninusewereaboutsixtyfeetinlength,withaninternaldiameterofaboutfivefeet。Inallrotarykilnsforburningcement,thetrueclinkeringoperationtakesplaceonlywithinalimitedportionoftheirtotallength,wheretheheatisgreatest;hencetheinteriorofthekilnmaybeconsideredasbeingdividedlongitudinallyintotwopartsorzones——namely,thecombustion,orclinkering,zone,andthezoneofoncomingrawmaterial。Inthesixty-
footkilnthelengthofthecombustionzonewasabouttenfeet,extendingfromapointsixoreightfeetfromthelower,ordischarge,endtoapointabouteighteenfeetfromthatend。Consequently,beyondthatpointtherewasazoneofonlyaboutfortyfeet,throughwhichtheheatedgasespassedandcameincontactwiththeoncomingmaterial,whichwasinmovementdowntowardtheclinkeringzone。Sincethebulkofoncomingmaterialwassmall,thegaseswerenotcalledupontopartwithmuchoftheirheat,andthereforepassedonupthestackatveryhightemperatures,rangingfrom1500degreesto1800degreesFahr。Obviously,thisheatwasentirelylost。
Anadditionallossofefficiencyarosefromthefactthatthematerialmovedsorapidlytowardthecombustionzonethatithadnotgivenupallitscarbondioxideonreachingthere;andbythegivingoffoflargequantitiesofthatgaswithinthecombustionzone,perfectandeconomicalcombustionofcoalcouldnotbeeffected。
Thecomparativelyshortlengthofthesixty-footkilnnotonlylimitedtheamountofmaterialthatcouldbefedintoit,butthelimitationinlengthofthecombustionzonemilitatedagainstathoroughclinkeringofthematerial,thisoperationbeingoneinwhichtheelementsoftimeandproperheatareprimeconsiderations。Thusthequantityofgoodclinkerobtainablewasunfavorablyaffected。Byreasonoftheseandotherlimitationsandlosses,ithadbeenpossible,inpractice,toobtainonlyabouttwohundredandfiftybarrelsofclinkerperdayoftwenty-fourhours;andthatwithanexpenditureforcoalproportionatelyequaltoabout29to33percent。ofthequantityofclinkerproduced,evenassumingthatalltheclinkerwasofgoodquality。
Edisonrealizedthatthesecretofgreatercommercialefficiencyandimprovementofqualitylayintheabilitytohandlelargerquantitiesofmaterialwithinagiventime,andtoproduceamoreperfectproductwithoutincreasingcostorinvestmentinproportion。Hisreasoningledhimtotheconclusionthatthisresultcouldonlybeobtainedthroughtheuseofakilnofcomparativelygreatlength,andhisinvestigationsandexperimentsenabledhimtodecideuponalengthofonehundredandfiftyfeet,butwithanincreaseindiameterofonlysixinchestoafootoverthatofthesixty-
footkiln。
TheprincipalconsiderationsthatinfluencedEdisoninmakingthisradicalinnovationmaybebrieflystatedasfollows:
First。Theabilitytomaintaininthekilnaloadfromfivetoseventimesgreaterthanordinarilyemployed,therebytendingtoamoreeconomicaloutput。
Second。Thecombustionofavastlyincreasedbulkofpulverizedcoalandagreatlyenlargedcombustionzone,extendingaboutfortyfeetlongitudinallyintothekiln——thusprovidinganareawithinwhichthematerialmightbemaintainedinaclinkeringtemperatureforasufficientlylongperiodtoinsureitsbeingthoroughlyclinkeredfromperipherytocentre。
Third。Byreasonofsuchagreatlyextendedlengthofthezoneofoncomingmaterialandconsequentlymuchgreaterbulk,thegasesandotherproductsofcombustionwouldbecooledsufficientlybetweenthecombustionzoneandthestacksoastoleavethekilnatacomparativelylowtemperature。
Besides,theoncomingmaterialwouldthusbegraduallyraisedintemperatureinsteadofbeingheatedabruptly,asintheshorterkilns。
Fourth。Thematerialhavingthusbeengreatlyraisedintemperaturebeforereachingthecombustionzonewouldhavepartedwithsubstantiallyallitscarbondioxide,andthereforewouldnotintroduceintothecombustionzonesufficientofthatgastodisturbtheperfectcharacterofthecombustion。
Fifth。Onaccountofthegreatweightoftheheavyloadinalongkiln,therewouldresulttheformationofacontinuousplasticcoatingonthatportionoftheinnersurfaceofthekilnwheretemperaturesarehighest。Thiswouldeffectivelyprotectthefire-brickliningfromthedestructiveeffectsoftheheat。
Such,inbrief,weretheessentialprinciplesuponwhichEdisonbasedhisconceptionandinventionofthelongkiln,whichhassincebecomesowellknowninthecementbusiness。
Manyotherconsiderationsofaminorandmechanicalnature,butwhichwereimportantfactorsinhissolutionofthisdifficultproblem,areworthyofstudybythoseintimatelyassociatedwithorinterestedintheart。NottheleastofthemechanicalquestionswassettledbyEdison'sdecisiontomakethistremendouslylongkilninsectionsofcast-iron,withflanges,boltedtogether,andsupportedonrollersrotatedbyelectricmotors。Longitudinalexpansionandthrustwerealsoimportantfactorstobeprovidedfor,aswellasspecialdevicestopreventthepackingofthemassofmaterialasitpassedinandoutofthekiln。Specialprovisionwasalsomadeforinjectingstreamsofpulverizedcoalinsuchmannerastocreatethelargelyextendedzoneofcombustion。Astothedetailsoftheseandmanyotherin-
geniousdevices,wemustreferthecuriousreadertothepatents,asitismerelyintendedinthesepagestoindicateinabriefmannerthemainprinciplesofEdison'snotableinventions。TheprincipalUnitedStatespatentonthelongkilnwasissuedOctober24,1905,No。802,631。
Thathisreasoningsanddeductionswerecorrectinthiscasehavebeenindubitablyprovenbysomeyearsofexperiencewiththelongkilninitsabilitytoproducefromeighthundredtoonethousandbarrelsofgoodclinkereverytwenty-fourhours,withanexpenditureforcoalproportionatelyequaltoaboutonly20percent。ofthequantityofclinkerproduced。
Toillustratethelongcementkilnbydiagramwouldconveybutlittletothelaymind,andwethereforepresentanillustrationFig。1ofactualkilnsinperspective,fromwhichsenseoftheirproportionsmaybegathered。
XVIII
EDISON'SNEWSTORAGEBATTERY
GENERICALLYconsidered,a“battery“isadevicewhichgenerateselectriccurrent。Therearetwodistinctspeciesofbattery,onebeingknownas“primary,“andtheotheras“storage,“althoughthelatterissometimesreferredtoasa“secondarybattery“or“accumulator。“Everytypeofeachofthesetwospeciesisessentiallyalikeinitsgeneralmake-up;thatistosay,everycellofbatteryofanykindcontainsatleasttwoelementsofdifferentnatureimmersedinamoreorlessliquidelectrolyteofchemicalcharacter。
Onclosingthecircuitofaprimarybatteryanelectriccurrentisgeneratedbyreasonofthechemicalactionwhichissetupbetweentheelectrolyteandtheelements。Thisinvolvesagradualconsumptionofoneoftheelementsandacorrespondingexhaustionoftheactivepropertiesoftheelectrolyte。Byreasonofthis,boththeelementandtheelectrolytethathavebeenusedupmustberenewedfromtimetotime,inordertoobtainacontinuedsupplyofelectriccurrent。
Thestoragebatteryalsogenerateselectriccurrentthroughchemicalaction,butwithoutinvolvingtheconstantreprimingwithactivematerialstoreplacethoseconsumedandexhaustedasabovementioned。Theterm“storage,“asappliedtothisspeciesofbattery,is,however,amisnomer,andhasbeenthecauseofmuchmisunderstandingtonontechnicalpersons。Tothelayminda“storage“batterypresentsitselfintheaspectofadeviceinwhichelectricenergyisSTORED,justascompressedairisstoredoraccumulatedinatank。Thisview,however,isnotinaccordancewithfacts。Itisexactlyliketheprimarybatteryinthefundamentalcircumstancethatitsabilityforgeneratingelectriccurrentdependsuponchemicalaction。Instrictterminologyitisa“reversible“battery,aswillbequiteobviousifweglancebrieflyatitsphilosophy。Whenastoragebatteryis“charged,“byhavinganelectriccurrentpassedthroughit,theelectricenergyproducesachemicaleffect,addingoxygentothepositiveplate,andtakingoxygenawayfromthenegativeplate。Thus,thepositiveplatebecomesoxidized,andthenegativeplatereduced。Afterthechargingoperationisconcludedthebatteryisreadyforuse,anduponitscircuitbeingclosedthroughatranslatingdevice,suchasalampormotor,areversion“discharge“takesplace,thepositiveplategivingupitsoxygen,andthenegativeplatebeingoxidized。Thesechemicalactionsresultinthegenerationofanelectriccurrentasinaprimarybattery。
Asamatteroffact,thechemicalactionsandreactionsinastoragebatteryaremuchmorecomplex,buttheabovewillservetoaffordthelayreaderarathersimpleideaofthegeneralresultarrivedatthroughthechemicalactivityreferredto。
Thestoragebattery,asacommercialarticle,wasintroducedintothemarketintheyear1881。Atthattime,andallthroughthesucceedingyears,untilabout1905,therewasonlyonetypethatwasrecognizedascommerciallypracticable——namely,thatknownasthelead-sulphuric-acidcell,consistingofleadplatesimmersedinanelectrolyteofdilutesulphuricacid。IntheyearlastnamedEdisonfirstbroughtouthisnewformofnickel-ironcellwithalkalineelectrolyte,aswehaverelatedintheprecedingnarrative。
Earlyintheeighties,atMenloPark,hehadgivenmuchthoughttotheleadtypeofstoragebattery,andduringthecourseofthreeyearshadmadeaprodigiousnumberofexperimentsinthedirectionofimprovingit,probablyperformingmoreexperimentsinthattimethantheaggregateofthoseofallotherinvestigators。Eveninthoseearlydayshearrivedattheconclusionthatthelead-sulphuric-acidcombinationwasintrinsicallywrong,anddidnotembracetheelementsofapermanentcommercialdevice。Hedidnotatthattime,however,engageinaserioussearchforanotherformofstoragebattery,beingtremendouslyoccupiedwithhislightingsystemandothermatters。
Itmayherebenoted,fortheinformationofthelayreader,thatthelead-acidtypeofstoragebatteryconsistsoftwoormoreleadplatesimmersedindilutesulphuricacidandcontainedinareceptacleofglass,hardrubber,orotherspecialmaterialnotacteduponbyacid。Theplatesarepreparedand“formed“invariousways,andthechemicalactionsaresimilartothoseabovestated,thepositiveplatebeingoxidizedandthenegativereducedduring“charge,“
andreversedduring“discharge。“Thistypeofcell,however,hasmanyseriousdisadvantagesinherenttoitsverynature。Wewillnameafewofthembriefly。Constantdroppingoffineparticlesofactivematerialoftencausesshort-circuitingoftheplates,andalwaysnecessitatesoccasionalwashingoutofcells;deteriorationthrough“sulphation“
ifdischargeiscontinuedtoofarorifrechargingisnotcommencedquicklyenough;destructionofadjacentmetal-
workbythecorrosivefumesgivenoutduringchargeanddischarge;thetendencyofleadplatesto“buckle“undercertainconditions;thelimitationtotheuseofglass,hardrubber,orsimilarcontainersonaccountoftheactionoftheacid;andtheimmenseweightforelectricalcapacity。Thetremendouslycomplexnatureofthechemicalreactionswhichtakeplaceinthelead-acidstoragebatteryalsorendersitaneasypreytomanytroublesomediseases。
Intheyear1900,whenEdisonundertooktoinventastoragebattery,hedeclareditshouldbeanewtypeintowhichneithersulphuricnoranyotheracidshouldenter。
Hesaidthattheintimateandcontinuedcompanionshipofanacidandametalwasunnatural,andincompatiblewiththeideaofdurabilityandsimplicity。Hefurthermorestatedthatleadwasanunmechanicalmetalforabattery,beingheavyandlackingstabilityandelasticity,andthatasmostmetalswereunaffectedbyalkalinesolutions,hewasgoingtoexperimentinthatdirection。Thesoundnessofhisreasoningisamplyjustifiedbytheperfectionofresultsobtainedinthenewtypeofstoragebatterybearinghisname,andnowtobedescribed。
TheessentialtechnicaldetailsofthisbatteryarefullydescribedinanarticlewrittenbyoneofEdison'slaboratorystaff,WalterE。Holland,whoformanyyearshasbeencloselyidentifiedwiththeinventor'sworkonthiscellThearticlewaspublishedintheElectricalWorld,NewYork,April28,1910;andthefollowingextractsthere-
fromwillaffordanintelligentcomprehensionofthisinvention:
“The`A'typeEdisoncellistheoutcomeofnineyearsofcostlyexperimentationandpersistenttoilonthepartofitsinventorandhisassociates……
“TheEdisoninventioninvolvestheuseofanentirelynewvoltaiccombinationinanalkalineelectrolyte,inplaceofthelead-lead-peroxidecombinationandacidelectrolyte,characteristicofallothercommercialstoragebatteries。Experiencehasproventhatthisnotonlysecuresdurabilityandgreateroutputperunit-weightofbattery,butinadditionthereiseliminatedalonglistoftroublesanddiseasesinherentinthelead-acidcombination……
“Theprincipleonwhichtheactionofthisnewbatteryisbasedistheoxidationandreductionofmetalsinanelectrolytewhichdoesnotcombinewith,andwillnotdissolve,eitherthemetalsortheiroxides;andanelectrolyte,furthermore,which,althoughdecomposedbytheactionofthebattery,isimmediatelyre-formedinequalquantity;andthereforeineffectisaCONSTANTelement,notchangingindensityorinconductivity。
“Abatteryembodyingthisbasicprinciplewillhavefeaturesofgreatvaluewherelightnessanddurabilityaredesiderata。
Forinstance,theelectrolyte,beingaconstantfactor,asexplained,isnotrequiredinanyfixedandlargeamount,asisthecasewithsulphuricacidintheleadbattery;
thusthecellmaybedesignedwithminimumdistancingofplatesandwiththegreatesteconomyofspacethatisconsistentwithsafeinsulationandgoodmechanicaldesign。
Again,theactivematerialsoftheelectrodesbeinginsolublein,andabsolutelyunaffectedby,theelectrolyte,arenotliabletoanysortofchemicaldeteriorationbyactionoftheelectrolyte——nomatterhowlongcontinued……
“TheelectrolyteoftheEdisonbatteryisa21percent。
solutionofpotassiumhydratehaving,inaddition,asmallamountoflithiumhydrate。Theactivemetalsoftheelectrodes——whichwilloxidizeandreduceinthiselectrolytewithoutdissolutionorchemicaldeterioration——arenickelandiron。TheseactiveelementsarenotputintheplatesASMETALS;butone,nickel,intheformofahydrate,andtheother,iron,asanoxide。
“ThecontainingcasesofbothkindsofactivematerialFig。1,andtheirsupportinggridsFig。2,aswellasthebolts,washers,andnutsusedinassemblingFig。3,andeventheretainingcananditscoverFig。4,areallmadeofnickel-platedsteel——amaterialinwhichlightness,durabilityandmechanicalstrengtharemosthappilycombined,andamaterialbeyondsuspicionastocorrosioninanalkalineelectrolyte……
“AnessentialpartofEdison'sdiscoveryofactivema-
setialsforanalkalinestoragebatterywasthePREPARATION
ofthesematerials。Metallicpowderofironandnickel,orevenoxidesofthesemetals,preparedintheordinaryway,arenotchemicallyactiveinasufficientdegreetoworkinabattery。Itisonlywhenspeciallypreparedironoxideofexceedingfineness,andnickelhydrateconformingtocertainphysical,aswellaschemical,standardscanbemadethatthealkalinebatteryispracticable。Needlesstosay,theworkingoutoftheconditionsandprocessesofmanufactureofthematerialshasinvolvedgreatingenuityandendlessexperimentation。“
ThearticlethentreatsofEdison'sinvestigationsintomeansforsupportingandmakingelectricalconnectionwiththeactivematerials,showingsomeofthedifficultiesencounteredandthevariousdiscoveriesmadeindevelopingtheperfectedcell,afterwhichthewritercontinueshisdescriptionofthe“A“typecell,asfollows:
“Itwillbeseenatoncethattheconstructionofthetwokindsofplateisradicallydifferent。ThenegativeorironplateFig。5hasthefamiliarflat-pocketconstruction。
Eachnegativecontainstwenty-fourpockets——apocketbeing1/2inchwideby3incheslong,andhavingamaximumthicknessofalittlemorethan1/8inch。ThepositiveornickelplateFig。6isseentoconsistoftworowsofroundrodsorpencils,thirtyinnumber,heldinaverticalpositionbyasteelsupport-frame。Thepencilshaveflatflangesattheendsformedbyclosinginthemetalcase,bywhichtheyaresupportedandelectricalconnectionismade。Theframeisslitattheinnerhorizontaledges,andthenfoldedinsuchawayastomakeindividualclamping-jawsforeachend-
flange。Theclamping-inisdoneatgreatpressure,andtheresultantplatehasgreatrigidityandstrength。
“Theperforatedtubesintowhichthenickelactivematerialisloadedaremadeofnickel-platedsteelofhighquality。
Theyareputtogetherwithadouble-lappedspiralseamtogiveexpansion-resistingqualities,andasanadditionalprecautionsmallmetalringsareslippedontheoutside。Eachtubeis1/4inchindiameterby41/8incheslong,addhaseightofthereinforcingrings。
“Itwillbeseenthatthe`A'positiveplatehasbeengiventhetheoreticallybestdesigntopreventexpansionandovercometroublefromthatcause。Actualtests,longcontinuedunderverysevereconditions,haveshownthattheconstructionisright,andfulfilsthemostsanguineexpectations。“
Mr。Hollandinhisarticlethengoesontoexplainthedevelopmentofthenickelflakesastheconductingfactorinthepositiveelement,butasthishasalreadybeendescribedinChapterXXII,weshallpassontoalaterpoint,wherehesays:
“Anideaoftheconditionsinsidealoadedtubecanbestbehadbymicroscopicexamination。Fig。7showsamagnifiedsectionofaregularlyloadedtubewhichhasbeensawedlengthwise。Theverticalboundingwallsareedgesoftheperforatedmetalcontainingtube;thedarkhorizontallinesarelayersofnickelflake,whilethelight-coloredthickerlayersrepresentthenickelhydrate。Itshouldbenotedthatthelayersofflakenickelextendpracticallyunbrokenacrossthetubeandmakecontactwiththemetalwallatbothsides。Thesemetallayersconductcurrenttoorfromtheactivenickelhydrateinallpartsofthetubeveryefficiently。Thereareaboutthreehundredandfiftylayersofeachkindofmaterialina41/8-inchtube,eachlayerofnickelhydratebeingabout0。01inchthick;soitwillbeseenthatthecurrentdoesnothavetopenetrateveryfarintothenickelhydrate——one-halfalayer'sthicknessbeingthemaximumdistance。Theperforationsofthecontainingtube,throughwhichtheelectrolytereachestheactivematerial,arealsoshowninFig。7。“
Inconclusion,thearticleenumeratesthechiefcharacteristicsoftheEdisonstoragebatterywhichfititpre-
eminentlyfortransportationservice,asfollows:1。Nolossofactivematerial,hencenosedimentshort-circuits。
2。Nojarbreakage。3。Possibilityofquickdisconnectionorreplacementofanycellwithoutemploymentofskilledlabor。4。Impossibilityof“buckling“andharmlessnessofadeadshort-circuit。5。Simplicityofcarerequired。6。
Durabilityofmaterialsandconstruction。7。Impossibilityof“sulphation。“8。Entireabsenceofcorrosivefumes。
9。Commercialadvantagesoflightweight。10。Durationonaccountofitsdependability。11。Itshighpracticalefficiency。
XIX
EDISON'SPOUREDCEMENTHOUSE
THEinventionsthathavebeenthusfardescribedfallintotwoclasses——first,thosethatwerefundamentalinthegreatartsandindustrieswhichhavebeenfoundedandestablisheduponthem,and,second,thosethathaveenteredintoandenlargedotherartsthatwerepreviouslyinexistence。
Oncomingtoconsiderthesubjectnowunderdiscussion,however,wefindourselves,atthiswriting,onthethresholdofanentirelynewandundevelopedartofsuchboundlesspossibilitiesthatitsultimateextentcanonlybeamatterofconjecture。
Edison'sconcretehouse,however,involvestwomainconsiderations,firstofwhichwastheconceptionorcreationoftheIDEA——vastandcomprehensive——ofprovidingimperishableandsanitaryhomesforthewage-earnerbymoldinganentirehouseinonepieceinasingleoperation,sotospeak,andsosimplythatextensivegroupsofsuchdwellingscouldbeconstructedrapidlyandatveryreasonablecost。Withthisideasuggested,onemightsupposethatitwouldbeasimplemattertomakemoldsandpourinaconcretemixture。
Notso,however。Andherethesecondconsiderationpresentsitself。Anordinarycementmixtureiscomposedofcrushedstone,sand,cement,andwater。Ifsuchamixturebepouredintodeepmoldstheheavystoneandsandsettletothebottom。Shouldthemixturebepouredintoahorizontalmold,likethefloorofahouse,thestoneandsandsettle,forminganununiformmass。Itwasatthispointthatinventioncommenced,inordertoproduceaconcretemixturewhichwouldovercomethiscrucialdifficulty。
Edison,withcharacteristicthoroughness,tookupalineofinvestigation,andafteraprolongedseriesofexperimentssucceededininventingamixturethatuponhardeningre-
maineduniformthroughoutitsmass。Inthebeginningofhisexperimentationhehadmadetheconditionsoftestveryseverebytheconstructionofformssimilartothatshowninthesketchbelow。
Thisconsistedofahollowwoodenformofthedimensionsindicated。Themixturewastobepouredintothehopperuntiltheentireformwasfilled,suchmixtureflowingdownandalongthehorizontallegsanduptheverticalmembers。
Itwastobeleftuntilthemixturewashard,andtherequirementofthetestwasthatthereshouldbeabsoluteuniformityofmixtureandmassthroughout。Thiswasfinallyaccomplished,andfurtherinventionthenproceededalongengineeringlineslookingtowardthedevisingofasystemofmoldswithwhichpracticabledwellingsmightbecast。
Edison'sboldnessandbreadthofconceptionarewellillustratedinhisideaofapouredhouse,inwhichhedisplayshisaccustomedtendencytoreverseacceptedmethods。Infact,itisthisveryreversalofusualprocedurethatrendersitdifficultfortheaveragemindtoinstantlygraspthefullsignificanceoftheprinciplesinvolvedandtheresultsattained。